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Tailor-made to your requirements Freedom in design, light colour and quality of light
Our project service designs custom-designed LED modules in next to no time. You are given concepts ideally adapted to your requirements. We also provide prototypes and hand samples just as quickly. Optical and thermal gauging of the LED modules creates the basis for optimising your product.
We bring together innovative ideas and maximum quality with short development and production times, made in Germany at optimum price-performance ratios, and with tight communication between you and our project service team that guarantees rapid implementation.
Your project – our solution The fastest service for OEM projects in the market
Customised, cost-efficient solutions with German development expertise
Long service life and maximum product efficiency
Very short development and implementation periods for LED modules with maximum deadline loyalty and reliability, ensured with production in Germany
Rapid implementation of your needs according to targets and project requirements, from design to production
Optimally matched software and hardware
Selection of diverse CRI and CCT values
Suitable ECGs and supplementary components, e.g. for circadian light
Flexibility and creativity almost without limits
Your module – our made-to-measure service Components from development to serial production
1. Check list
- Customer specification defined
- Mandatory information in the specification list completed
2. Layout design
- Layout for simple LED assemblies
- Layout for MixedWhite LED modules for constant current operation
- Layout for LED modules with integrated current control for constant voltage operation
3. Samples
Functional testing samples with close-to-production PCB
- Requirement: design of layout (Point 2)
- Integration of PCB use with area of 420 x 575 [mm]
- Min. utilisable 50%
- Modules produced semi-automatically in close-to-production process
4. Serial production
- Requirement: Design of layout (Point 2) or provision of all required manufacturing data
- Initialisation of serial production. This includes PCB production, production aids (SMD templates, testing adapters), programming of production systems (e.g. screen-printer with paste inspection, SMD populating machine, reflow solder oven) and quality assurance measures (X-ray inspection for voiding control, verification of process safety, designing of testing concepts)
5. Packaging
Small and mid-sized series are usually individually packaged in ESD air-cushion bags. For larger series, designing customer-specific solutions in the form of disposable or returnable blister packaging is recommended.
6. Tests
- Verification of optical characteristics/photometric data of modules
- Ulbricht cone measurement of modules (luminous flux, colour spectrum)
- Measurement protocols for two operating currents and two pre-defined temperatures
7. Certifications
- Module certification in accordance with EN 62031 and EN 62471
- Testing in accordance with harmonised standards for achieving CE label
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